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> Classic Army M15a4 Rifle Disassembly Guide
notAnotC
post Mar 12 2007, 09:04 PM
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Classic Army M15A4 Disassembly Guide




Ever since Classic Army released the first model of their M15 line, just about everyone and their grandma has bought one. They have massivly improved over the years, and are now one of the top AEG manufacturers to date. With all these guns being purchased, also comes many people wanting to upgrade them. And where do they go? Airsoftforum.com. I have read countless posts on how to disassemble to M15A4 guns, so I thought I would make one final post to make life easier for everyone. Here it goes.





First, to make life easier, remove the carry hande. Then, remove the following Allen screw and the body pin that is near the foregrips, as shown.



Once the pin is removed, slowly start to seperate the recievers. This is done by pulling the charging handle back just a bit, and pulling the recievers apart. There is one point where the charging handle will get stuck on a part of the gearbox, just pull it back a little more and it should be able to get over it. MAKE SURE YOU don't PULL BACK TO FAR, or you will stretch out the spring. Once the recievers are apart, you should see this:





Next, remove the top screw in the butt stock. It is a long, flathead screw.



Once its all the way out, pull off the stock slowly, and disconnect the mini tamaya clip and remove the stock ring, which just slides right off.



Next, remove the tiny allen screw in the mag release button. Take off the button, screw, and spring. At the same time, the lever will fall out the other side. Just keep them all together so you don't lose the pieces. You should see something like this:





Next, remove this allen screw and punch out the pin it was connected to.



Now you will need to remove the two phillips head screws on the bottom of the pistol grip. Do not mess with the flat head screw in the middle, that adjusts the motor height.



Once the screws are removed, remove the motor plate and you will see the motor inside.



Disconnect the wires by simply pulling them off the connectors, and then remove the motor.



Once the motors out, look inside the pistol grip and you will see two phillips screws. Take those out, and remove the pistol grip. Watch so that the wires do not get caught on the holes. Your rifle should now look like this:





Now comes the harder part. You will have to punch out the pin located right above the trigger, next to the SAFE on the selector switch. I found that the allen wrench you used to remove the two main body pins works great as a punch, use that and a hammer and hit out the pin. It may, and probably will be very stiff to get out, but it will come out. I sprayed some silicon lube on it after I had it out and it got a little easier to put in and out.

Finally, the gearbox should be free, but its not quite out yet. You will have to work it to get it out. Put the selector switch to Semi, and push in the trigger. Then work it up and out of the box. It may seem to get stuck on the top by where the stock was, but it will go past there with a push. Just keep working it and it will come out. Heres a pic for reference:









Also, one more thing to note. On the reassembly, putting the motor in is different then normal, and some people have issues here. The wires go through each hole as you will see when you take it out, but then they both need to feed up to the BACK of the grip, before inserting the motor. The red wire has to "curve up and around". Here is a pic of how it should look when you insert the motor:



Make sure once you have the motor in and you think its right, push it down a little bit with your thumb. It should move back up from the spring on the motor shaft. If it goes down and sticks down, it is in wrong and you will need to remove it and try again.


Thats it, post here any questions. Thanks.

This post has been edited by notAnotC: Mar 12 2007, 09:04 PM


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GhostBrother
post Mar 13 2007, 10:18 AM
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Good post! I'm glad someone finally did this, I had to find out by myself. One thing I would mention, however, is to open the ejection port to make it easier to slide out, and if it's a carbine, to be careful not to pull on the wires too much around the hop up when pulling the upper reciever away.


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M4aRmY
post Mar 13 2007, 03:33 PM
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good job, you beat me to it I was about to make one of these myself but my camera is being charged but w/e you did it better then I think I could of it seems good mods should sticky this one too.

This post has been edited by M4aRmY: Mar 13 2007, 03:33 PM


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ajd0003
post Mar 13 2007, 04:09 PM
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nice guide but is that the same for the retractable stock m15


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notAnotC
post Mar 13 2007, 04:53 PM
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What it do


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QUOTE (ajd0003 @ Mar 13 2007, 05:09 PM) *
nice guide but is that the same for the retractable stock m15


It would be almost the same, but the only different part would be removing the stock, which isnt difficult, and to watch out for the wires, which should be wired to the front handgrips.


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post Mar 13 2007, 05:39 PM
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Carbines will be slightly different but not too much really.
There is a different procedure for removing the stock, although regular TM M4 guides should be a good reference as they are true clones at that point.
Dunno if the CA Carbines have the wire clip at the front though.

BTW Notcandc... Fancy serial number you got, I wonder if it can be used to tell which batch the gun was produced in.
If yours is gun number 8185 that CA has made and sold.
My serial number for reference is: 009293
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notAnotC
post Mar 13 2007, 06:28 PM
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What it do


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QUOTE (Sweeper @ Mar 13 2007, 06:39 PM) *
Carbines will be slightly different but not too much really.
There is a different procedure for removing the stock, although regular TM M4 guides should be a good reference as they are true clones at that point.
Dunno if the CA Carbines have the wire clip at the front though.

BTW Notcandc... Fancy serial number you got, I wonder if it can be used to tell which batch the gun was produced in.
If yours is gun number 8185 that CA has made and sold.
My serial number for reference is: 009293


I know mine was the newer version, it had the yellow hop up wheels. Although, that has been replaced with a nice new systema chamber and guarder bucking. a-jester.gif


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RPK
post Mar 13 2007, 07:05 PM
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Nice guide.

On the topic of serial numbers, Mine is also somewhere in the 8000's. My friend's carbine, which is a few months old, is 69000. They've made a lot of M15A4's so far. In contrast, my other friend's CA25 is 430.

This post has been edited by RPK: Mar 13 2007, 07:06 PM


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OWN3D!
post Mar 13 2007, 09:22 PM
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Great job. Like others have mentioned, I too had to find out the annoying way.


As for serial numbers, mine is 6050.


I vote sticky ; )

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post Mar 13 2007, 09:34 PM
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Mods should definitely pin this. On the topic of serial numbers, mines 054105


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Specter4216
post Mar 15 2007, 02:24 PM
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Awesome :) a-famerican.gif


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post Mar 16 2007, 11:17 PM
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Pinned!
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post Mar 28 2007, 07:20 PM
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Can you include a guide on how to replace the barrel on a carbine?
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post Mar 28 2007, 07:25 PM
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Very nice guide.

I'll have to link this to a few squad mates....
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Mp5man
post Apr 26 2007, 07:26 PM
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in terms of serial numbers, my friend got 000012, but then colored over the 2 and added an extra zero at the front lol. so then it looked like 000001. it was cool a-jester.gif


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post Apr 26 2007, 09:21 PM
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Wow, I can't believe I actually read that. But anywho, great job. a-thumbsup.gif


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post Apr 27 2007, 09:05 PM
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QUOTE (DragonX @ Mar 28 2007, 05:20 PM) *
Can you include a guide on how to replace the barrel on a carbine?


http://www.airsoftretreat.com/forums/index.php?topic=26681.0


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post May 18 2007, 12:12 PM
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Sweet guide! Mine is.... let me check... 8641. I wonder who got #1?
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sinbad
post May 30 2007, 07:07 PM
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Great write up!
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post Jun 9 2007, 03:48 PM
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Thanks for the guide, I'm in the process of getting that gun, so if worst comes to worse, I'll use this. Hopefully I won't need to use this though ( knocks on wood). a-thumbsup.gif


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Crack City Rocke...
post Jun 16 2007, 01:23 AM
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Great write up. But for the life of me, I can't get that pin out above the trigger

This post has been edited by Crack City Rocker: Jun 16 2007, 02:26 AM


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post Jun 20 2007, 02:25 PM
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This help me alot. My serial number is 080523


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Crack City Rocke...
post Jun 23 2007, 04:50 PM
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-delete-

This post has been edited by Crack City Rocker: Jun 23 2007, 06:52 PM


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post Jun 27 2007, 10:47 PM
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nice totally helped me


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post Jul 5 2007, 01:27 AM
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QUOTE (xenophon @ Jun 27 2007, 09:47 PM) *
nice totally helped me



thanks I was getting annoyed lol, mine is #079865
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post Aug 24 2007, 11:49 AM
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Ok, this is the dissasembly guide for the A4, but is there one for the A1VN because it doesn't seem to be the same?
If there is can someone give me a link or make one?
I just got my A1 today and it is 000541.



Thanks
Logan


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post Aug 24 2007, 06:43 PM
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QUOTE (masterma12 @ Aug 24 2007, 12:49 PM) *
Ok, this is the dissasembly guide for the A4, but is there one for the A1VN because it doesn't seem to be the same?
If there is can someone give me a link or make one?
I just got my A1 today and it is 000541.
Thanks
Logan

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The front most pin was stuck.
I got it apart fine


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post Aug 24 2007, 06:48 PM
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Is there anyway for you to show how to take the front sights off by any chance? I've been searching and this is the only one I've come across for an CA M15a4.


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notAnotC
post Aug 24 2007, 07:09 PM
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Unless you cut them off, you can not remove it without removing the whole foregrip assembly. (It keeps it in place). You need to buy a free floating RAS system for that.


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post Sep 28 2007, 04:19 PM
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good post, I have the m15 tactical carbine and its the same for all of the m15's. I was wondering if you had a blown up pic of the m15 stock gearbox tho. if you do, please tell me.
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post Oct 21 2007, 01:04 PM
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#008643 has a question:

How can you disassemble the foregrip? I need to mount a bottom RIS rail on it and am not sure how to remove the foregrip and front sight assembly.
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post Mar 11 2008, 07:58 PM
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Best topic ever been looking everywhere to find out how to take my m15a1 apart and my SER number is 000201

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OpSic66
post Mar 14 2008, 08:20 PM
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QUOTE (Mooseburrito10 @ Oct 21 2007, 11:04 AM) *
#008643 has a question:

How can you disassemble the foregrip? I need to mount a bottom RIS rail on it and am not sure how to remove the foregrip and front sight assembly.


The Delta Ring assembly. Push down harder, pull out rear of handguard (closest to mag well), slide toward mag well. Should come right out. If not, push harder on delta ring assembly.

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zachbiz
post Mar 17 2008, 12:54 PM
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great guide. and if anyone is wondering about the barrel removal, you push really hard down on the delta ring, and fit a large (very very large) set of pliers over the spiky looking ring, and if you have a good enough hold, the delta ring should stay down and the pliers should stay on. once that is done, twist counter clockwise. it should get loose. at which point you can use your hands. once the delta ring is off, the barrel slides out with no problem.

oh, and my serial number is 091865.


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CA M16
post Mar 24 2008, 04:55 PM
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Awesome guide. But you have to remember to take the wires out of the upper reciever before you break down the CA carbine.
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post Mar 24 2008, 09:40 PM
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QUOTE (CA M16 @ Mar 24 2008, 01:55 PM) *
Awesome guide. But you have to remember to take the wires out of the upper reciever before you break down the CA carbine.


That only applies to the ones with batteries in the handguard, or in a PEQ box or bag upfront.


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post Apr 3 2008, 12:08 PM
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This guide does work for a Dboy/Boyi M16...the only thing is that the mag release has to be screwed out. There is no allen key for it.


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post Jun 11 2008, 01:16 AM
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thanks alot I kept trying to get my gearbox out and this worked thanks.
btw I did it on my CA M15A4 CQB and it's all the same
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Triggerman
post Jul 20 2008, 01:51 PM
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I bought my M15A4 slightly used off a friend, and I love it. I tried to take apart the recievers just to clean up a bit and check it out, but I'm having a pain getting the reciever pins off. I unscrewed the back one easily enough (allen wrench), but the front one will not budge, I can't even get the allen wrench to firmly fit in the socket, I'm working on that know. After I got the back screw off, I couldn't get the rest of the pin out, do I just have to use a good ammount of force to punch it out or am I missing something?
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post Jul 20 2008, 06:22 PM
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Yes, you usually will have to punch them out.

The safest way is to use the allen key you took the screw out with, insert into the pin long way first, then tap it out with a screwdriver handle.


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